Welding the edges of a test room

“Welding the edges of a test room door is like sharpening a samurai sword”, says Sebastiaan Koopmans. And we believe him because he is our welding, eeh sifu. You should understand that finishing an RF Shielded door requires special skills.

Sebastiaan: “A regular household door fits into a wooden or metal frame. The ‘knives’ on our doors need to fit exactly into the copper ‘fingers’ of the door frame after welding the parts together. Therefore, they must be sharp but not too sharp to wear the copper fingers. Just like a good kitchen knife. I test the welding edges of the door knives manually but safely: when they feel smooth enough, they get my green light.”

His working method may require some extra work, but it pays off. He says: “Maybe I’m a bit obsessed with perfection, but sometimes I’m shocked by the parts made by other companies. And especially with tempest shield rooms, the isolation at the door can make the difference between success or failure.”

The next time you visit our production facility, ask for Sebastiaan. He would love to show you the difference between good and great.

Share This Post

More To Explore

The advantages of screwing clampings

It is not easy to replace soldered finger-stocks in the doorframe of your test chamber. That’s why we switched already in 1999 to screw clampings. Our colleague Gerco van Diemen explains why you will benefit from this. “Clampings hold the finger-stocks in place. Finger-stocks are the copper clamps that ensure that the door of a test chamber is completely sealed and no RF leakage occurs. They are a vulnerable part of a chamber’s Faraday cage construction. Traditionally, these are soldered, but we have developed a way where using screws has the same protective effect.”

Our services include maintenance and validated testing. We recommend that both are executed by authorized personnel only. Our expert teams can perform preventive maintenance on RF-shielded doors, mode-stirrer systems, and positioning equipment such as turntables. We also offer validation services to see if your EMC test chamber or RF-shielded room still functions within its intended limits and avoiding unexpected down-time or product recalls at the same time.

Our services include maintenance and validated testing. We recommend that both are executed by authorized personnel only. Our expert teams can perform preventive maintenance on RF-shielded doors, mode-stirrer systems, and positioning equipment such as turntables. We also offer validation services to see if your EMC test chamber or RF-shielded room still functions within its intended limits and avoiding unexpected down-time or product recalls at the same time.

A shielded room can perform conducted emission and immunity EMC measurements, eliminating harmful external influences, leading to more accurate and consistent test results. Being a Faraday cage, a shielded room will not only improve test results but will also form an excellent aid in protecting information and essential hardware. Comtest can assist governments, the military, financial institutions, and large corporations in protecting what matters most in critical situations. We offer the highest quality, sensitivity, and security before, during and after working with you.

A shielded room can perform conducted emission and immunity EMC measurements, eliminating harmful external influences, leading to more accurate and consistent test results. Being a Faraday cage, a shielded room will not only improve test results but will also form an excellent aid in protecting information and essential hardware. Comtest can assist governments, the military, financial institutions, and large corporations in protecting what matters most in critical situations. We offer the highest quality, sensitivity, and security before, during and after working with you.

Comtest has been building high-quality antenna test ranges for more than 20 years. We are dedicated to putting our experience to work for you, turning any problem you might have into a customized test solution. As for researching and developing your products, we know speed and return on investment are very important. That’s why we ensure your project is delivered on schedule, on budget and exactly as ordered.

Comtest has been building high-quality antenna test ranges for more than 20 years. We are dedicated to putting our experience to work for you, turning any problem you might have into a customized test solution. As for researching and developing your products, we know speed and return on investment are very important. That’s why we ensure your project is delivered on schedule, on budget and exactly as ordered.

Comtest offers semi and full anechoic chambers that shield almost 100% of ambient emissions and reflect minimal internal radiation. We deliver or build your custom test chamber at your location, depending on what size chamber you need. If you tell us your challenges, we’ll offer a tailored turnkey solution from design to installation, including upgrades and yearly certifications.

We are committed to helping you achieve the best EMC testing possible. 

Comtest offers semi and full anechoic chambers that shield almost 100% of ambient emissions and reflect minimal internal radiation. We deliver or build your custom test chamber at your location, depending on what size chamber you need. If you tell us your challenges, we’ll offer a tailored turnkey solution from design to installation, including upgrades and yearly certifications.

We are committed to helping you achieve the best EMC testing possible.